Maximizing pattern placement and cutting best practices
Overview / Goal
Demonstrate how to transform a large waterproof mattress protector (180×200 cm) into 70+ reusable underwear pieces.
Remove the elastic skirt completely and set it aside for other sewing projects.
Begin with a clean, flat waterproof sheet.
Sizing & Marking Setup
Identify the plastic waterproof side — always draw patterns on this side.
Confirm underwear sizes in advance (e.g., size 4 large, size 3 medium).
Never mix sizes in the same row to maximize space along the mattress protector.
Before cutting, clearly label each traced piece with its size number (4, 3, or 2).
Smart Pattern Placement
Place patterns efficiently in one direction, then flip alternating pieces like a mirror.
Fit curves into curves to eliminate wasted gaps.
If the final large pattern does not fit at the end of a row, use leftover space for a smaller size (e.g., size 2).
Cutting (“dance” method)
Avoid tight cutting around curves to prevent wrist strain and fabric damage.
Cut slightly beyond each curve, allow the fabric to release and flip, then re-enter from an easier angle.
This method maintains accuracy and body safety.
If possible, use a table for better posture; the floor is still acceptable.
Cut full rows first before separating individual pieces.
